GEARBOX: TYPE: BEVEL HELICAL; MALO: 14:1; Liwiro: 1476 / 101.16 RPM; MPHAMVU: 151 KW; SHAFT SIZE: 50K6/105M6 MM; APPLICATION:

27 June 2023

GEARBOX: TYPE: BEVEL HELICAL; MALO: 14:1; Liwiro: 1476 / 101.16 RPM; MPHAMVU: 151 KW; SHAFT SIZE: 50K6/105M6 MM; APPLICATION:

GEARBOX: TYPE: BEVEL HELICAL; MALO: 14:1; Liwiro: 1476 / 101.16 RPM; MPHAMVU: 151 KW; SHAFT SIZE: 50K6/105M6 MM; APPLICATION:

Okondedwa Onse,
Tikufuna kugula 2pcs pansipa:
=kuchokera kumtundu wochepetsera giya wa NMRV kapena injini yofananira + brake
Tiyenera kupeza parameters pansipa:
= nthawi yotulutsa pafupi ndi 180 Nm
=kutulutsa liwiro 11..14 rev/min
= mphamvu yamagalimoto pafupi ndi 0.75 kw
Kodi mungandithandize pls?
ZABWINO ZONSE
GABRIEL EPURE
WOYang'anira

Mtundu wa ABB Motors M3GP

Muli bwanji? Chiyambireni kufunsidwa komaliza, ndili ndi yatsopano kuchokera kwa kasitomala yemweyo: 30KW, 3000RPM AC mota. Plz nditumizireni tsatanetsatane ndi mawu amtundu wa WORD. Ndiunikanso mtengowo ndekha. Plz ndipangitseni.

Zingati
Mphamvu yamagetsi yamagetsi 480 KW, 3 Phase, 380 VAC/50 Hz, matabwa 4, IEC Frame Size 400L, Phazi Lokwera B3, SPEK MOTOR :
Chithunzi cha MERK ABB
Mtengo wa M2BA400LB4
FRAME 400L
KW 480k
Mtengo wa 380V
POLE 4
Kapena kufanana ndi abb

Uyu ndi Abhishek Raghav wochokera ku mafakitale a synco.

Nawa mafotokozedwe omwe ndikuyang'ana.

1) Mphamvu yamagalimoto: 5 HP

2)8000rpm (max) kuyang'ana injini yothamanga yosinthika.

3) 420 V & 60 Hz.

Kuchuluka komwe ndingakuuzeni ndikakhutitsidwa ndi zomwe zalembedwazo.

Ndife kampani yopanga zowombera ndi mchenga ndipo tili pakali pano mu R&D yamakina atsopano.
Zogulitsa zanu zikakwanira ndikukwanira kuwerengera mutha kuyembekezera kuchuluka kwadongosolo.

Mutha kundiyimbira foni kapena pa WhatsApp kapena pa macheza.
+ 91 8185025263

Monga mwanena motere:

1. Ndizolondola pa mphamvu zonse zamagalimoto 0.75kW ndi 1.5kW, chifukwa mphamvu ziwirizi zili mkati mwamagetsi otetezedwa a gearbox iyi, chonde omasuka kuzigwiritsa ntchito.

Mafunso a kasitomala wanga monga awa:

- Pa gearbox yokhala ndi mphamvu zamagalimoto 0.75kW, chonde langizani Service Factor (Safety Factor) ya gearbox iyi

- Pa gearbox yokhala ndi mphamvu zamagalimoto 1.5kW, chonde langizani Service Factor (Safety Factor) ya gearbox iyi

GEARBOX: TYPE: BEVEL HELICAL; MALO: 14:1; Liwiro: 1476 / 101.16 RPM; MPHAMVU: 151 KW; SHAFT SIZE: 50K6/105M6 MM; APPLICATION:

Zikomo chifukwa cha zomwe zili pansipa:

-Pa gearbox yokhala ndi mphamvu yamagalimoto 0.75kW, Service Factor (Safety Factor) ndi 3.95.

-Pa gearbox yokhala ndi mphamvu yamagalimoto 1.5kW, Service Factor (Safety Factor) ndi 1.95.

Kodi muli ndi chikalata chilichonse kapena deta yomwe imanena za Service Factor (Safety Factor) monga pamwambapa? Ngati INDE, chonde nditumizireni kwa ine mwachifundo kuti nditha kuwatumiza kwa kasitomala wathu kuti awaganizire.

Tsiku labwino! Chonde tchulani ff: ASAP!

1UNT MOTOR, 11KW 1780/40RPM 440V 3-PHASE
Malingaliro a kampani INDUCTION MOTOR
Galimoto Yopanda
Mtundu: ABB Motor
11 kw, 440 volts, 60hz, 3-gawo
Liwiro lagalimoto: 1780
Kutulutsa kwa Gearbox: 40 rpm
Gearbox Shaft Diameter: 120 mm
Mounting Base Dimension (kutsogolo): 50 mm
Mounting Base Dimension (mbali): 57 mm
Kutalika (kuchokera pakati pa gearbox shaft mpaka m'munsi): 37 mm
IE3 Standard

Za mtundu wa gearbox wovomerezeka P2HH5-16-C , kodi mwatsimikiza?
Ngati muli ndi ndemanga zosiyana za kukula kwa zojambulazi, chonde musazengereze kutilankhula nafe.
Tithokozeretu!

Zikomo kwambiri chifukwa chotsimikizira!

Tsatirani pempho lanu, yankho lotsimikizika monga ili pansipa:
1. Kutulutsa kwamphamvu kwambiri: M2=10900Nm
2. Chinthu chautumiki: fs=19600NM
Chonde onani zomwe zaphatikizidwazo kuti mufufuze.

Zikomo kwambiri chifukwa chotsimikizira!

Tsatirani pempho lanu, yankho lotsimikizika monga ili pansipa:
1. Kutulutsa kwamphamvu kwambiri: M2=10900Nm
2. Zothandizira: fs=1.96
Chonde onani zomwe zaphatikizidwazo kuti mufufuze.

XWED 95-2065-2.2 ndi galimoto Y90L-2/2.2 KW 1500rpm 1psc

KUULULA KWAMBIRI
Pamene dawunilodi ku dongosolo chikalata kasamalidwe, chikalata ichi ndi wosalamulirika ndipo udindo amakhala ndi wosuta kuti
onetsetsani kuti ikugwirizana ndi mtundu wovomerezeka padongosolo. Palibe gawo lachikalatachi lomwe lingaperekedwenso mwanjira ina iliyonse
anthu ena popanda chilolezo cholembedwa cha Eskom Holdings SOC Ltd, 漏 copyright Eskom Holdings SOC Ltd, Reg No 2002/015527/30

Kusile Power Station Supply and Delivery of
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Matebulo
Table 1: Gearboxes .......................................... .................................................. ................... 24

GEARBOX: TYPE: BEVEL HELICAL; MALO: 14:1; Liwiro: 1476 / 101.16 RPM; MPHAMVU: 151 KW; SHAFT SIZE: 50K6/105M6 MM; APPLICATION:

Kusile Power Station Supply and Delivery of
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Introduction

Akuluakulu a Kusile Power Station adaganiza zokhazikitsa mgwirizano wanthawi yayitali wopereka
zina mwamagetsi Station鈥檚 njira, zovuta, komanso zopangira ntchito. Kuti chomera chizigwira ntchito
mogwira mtima komanso mogwira mtima, kukonza kuyenera kuchitidwa nthawi ndi nthawi zomwe zafotokozedwa molingana ndi chomera
njira zosamalira. Zotsalira zolondola za zomera zimafunika kuti zitsimikizidwe kuti zisamachitike monga momwe zilili
zofunika njira yosamalira motero ayenera kukhalapo nthawi zonse. Chidziwitso cha
zomwe zigawo zenizeni ziyenera kusungidwa monga zosungira komanso kuchuluka kwachitika molingana
ku chidziwitso chomwe chinalipo panthawi yolemba chikalatachi.
Zomwe zimafunikira pakusunga zosungirako sizinafotokozedwe mokwanira kuti zitheke
kusanja kwathunthu kwa zotsalira zomwe zadziwika mu database ya SAP yamakompyuta. Izi zimabweretsa zovuta
njira zapano ndi zamtsogolo zogulira zinthu ndipo zitha kubweretsa kubweretsa ndalama zomwe zanenedwa molakwika
zida. Njira zodziwitsira ntchito zomwe zafotokozedwa m'chikalatachi ndicholinga chochotsa kapena
kuchepetsa chiopsezo cha zochitika zoterezi.

Zothandizira Zolemba

2.1

kuchuluka

Kuchuluka kwa ntchito (SOW) kumatanthawuza zotsalira zofunika kuperekedwa ndi Supplier pa as and
pakufunika maziko ndi zikhalidwe zovomerezeka. Kuchulukiraku sikulowa m'malo
njira zogulira zinthu zomwe zidzatsatidwe panthawi yogula zinthu.
2.1.1 Cholinga
Cholinga cha chikalatachi ndikupereka kuchuluka kwa ntchito ndi chidziwitso chaukadaulo pakugula
ya Variable Speed drive Hydraulic coupling ndi zida zawo zothandizira Spares ndi
onetsetsani kuti zosungira zonse, zomwe Kusile Power Station ikugula, ndi zolondola.
2.1.2 Kugwiritsa ntchito
Chikalatachi chikugwira ntchito ku Kusile Power Station.
2.1.3

Tsiku loyambira

Chikalatachi chidzagwira ntchito kuyambira tsiku lovomerezeka.
2.2

Normative/Informative References

Maphwando omwe akugwiritsa ntchito chikalatachi adzagwiritsa ntchito zolemba zaposachedwa kwambiri zomwe zalembedwa mu
ndime zotsatirazi.
2.2.1 Normative
[1] ISO 9001 Quality Management Systems
[2] 36-681 Generation Plant Safety Regulations

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[3] 32-727 SHEQ Ndondomeko
[4] 240-83797737 Kuwunika mu ntchito ya Mafuta Opaka mafuta ndi madzi a Hydraulic
[5] 240-84513751: Kufotokozera Zazida ndi Chitsogozo cha Certification kwa Plant Generation Plant
[6] 240-86546783: Muyezo Wogulira Zofunikira Zotsimikizira Zofunikira Zomwe Zimagwira Ntchito
Zida Zachitsulo Zogwiritsidwa Ntchito Pazochepa Zochepa ndi Zapakatikati
[7] 240-54820279: Landirani Zida
[8] BS EN 10204 (2004) - Zinthu zachitsulo - Mitundu ya Zolemba Zoyendera
[9] 240-106024999_Kusile Power Station Feedwater and HP Heating Maintenance Spares Strategy
[10] Table 1 鈥揤ariable Speed drive Hydraulic coupling spares
[11] Gulu 2 鈥 Mndandanda wa Miyezo yogwiritsidwa ntchito
2.2.2 Zodziwitsa
N / A
2.3

Malingaliro

Tanthauzo
womanga

Kufotokozera
Wopereka chithandizo amapatsidwa ntchito kuti apereke zina zotsalira & zolemba ku
Kusile Power Station. Amatchedwa Supplier pachikalatachi.

Wogwira ntchito

Kusile Power Station

Kusile Power Station Supply and Delivery of
Kuchuluka kwa Ntchito za Gearboxes

Tanthauzo
Kuwulura
gulu

2.4

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Kufotokozera
Kuwululidwa koyendetsedwa kwa anthu akunja (mwina motsatiridwa ndi lamulo, kapena
discretionary).

achidule
ndi chidule

2.5

Kufotokozera

ISO

Bungwe Ladziko Lonse Lokhazikika

KPI

Chizindikiro Chakuchita Kofunikira

OEM

Wopanga Zida Zoyambirira

OH S

Umoyo Wantchito & Chitetezo

PSR

Malamulo Oteteza Zomera

SHEQ

Chitetezo, Thanzi, Zachilengedwe & Ubwino

DZANI

Kuchuluka kwa Ntchito

Udindo ndi Udindo

2.5.1 Kontrakitala
a) Kupereka ndi Kutumiza Mabokosi a Gearbox a Kusile Power Station molingana ndi zomwe zafotokozedwa
ndi zofunikira zaukadaulo pachikalatachi.
b) Kontrakitala azipereka zolemba zonse monga momwe Wolemba ntchito afunira.
2.5.2 Wolemba ntchito
a) Kupanga ndi kutumiza kuchuluka kwa ntchito ndiukadaulo.
b) Amayang'anira Ubwino wa masitayilo onse potumiza ku malo a Wolemba ntchito.
2.6

Njira Yowunikira

Chikalatachi chikhala chikalata chongomaliza kufotokoza kuchuluka kwa ntchito yopereka ndikupereka Gear
Pampu mgwirizano.
2.7

Zolemba Zogwirizana / Zothandizira

N / A

kuchuluka

Kupereka ndi kutumiza ma Gearboxes鈥 Kuchuluka kwa Ntchito

Kusile Power Station Supply and Delivery of
Kuchuluka kwa Ntchito za Gearboxes

Ayi

Zofunika
Number

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Zolemba Zakale

Zogwirizana

1 0574042

GEARBOX: TYPE: PLANETARY; MALO: 735.8:1;
Liwiro: KUSINTHA; MPHAMVU: 33.9 KW; SHAFT SIZE:
UNIVERSAL 00/200 MM; APPLICATION:
HYDRAULIC DRIVE; KUMBUKUMBUTSO:
WOCHI / ANTI WOCHEDWA; MANUF P/N:
SL12004/FAR/736/00; TYPE YA HOLOW SHAFT KUTI
ZOPHUNZITSIDWA; UNIVERSAL INPUT WITH INPUT SAE
CVENDORS ALI NDI UDINDO WOSANGALALA
ZOMWE AKUCHITA ZOSAVUTA
NUMBER ZOYENERA KUKWERENGA ZOYENERA (IF
ZOTHANDIZA).

2 0618357

GEARBOX: TYPE: ACTUATOR; MALO: 53.1; Liwiro:
16 rpm; MPHAMVU: 0.18 KW; SHAFT SIZE: DIA 20
MM; KUCHENJERA KWAMBIRI: KUCHENJERA KUCHOKERA
ZOlowera; SUPPL P/N: GS80.3; MA VENDA NDI
UDINDO WAKUONETSA KUTI ALI
KUCHITA ZOPHUNZITSA ZOMWE ZOYENERA
KUSINTHA NAMBARI ( NGATI MUNGAGWIRITSE NTCHITO).

3 0618358

GEARBOX: TYPE: ACTUATOR; MALO: 51.1; Liwiro:
16 rpm; MPHAMVU: 0.09 KW; SHAFT SIZE: DIA 16
MM; KUCHENJERA KWAMBIRI: KUCHENJERA KUCHOKERA
ZOlowera; SUPPL P/N: GF50.3; MA VENDA NDI
UDINDO WAKUONETSA KUTI ALI
KUCHITA ZOPHUNZITSA ZOMWE ZOYENERA
KUSINTHA NAMBARI ( NGATI MUNGAGWIRITSE NTCHITO).

4 0618359

GEARBOX: TYPE: ACTUATOR; KUSINTHA: 442:1 MPAKA 8:1;
Liwiro: 16 RPM; MPHAMVU: 0.09 KW; SHAFT SIZE:
DIA 20 MM; KUCHITIKA KWAMBIRI: KUCHEKERA
KUCHOKERA KULOWERA; SUPPL P/N: GS160.3/GZ 160.3;
OGWIRITSA NTCHITO ALI NDI UDINDO WOTI AONETSE IZI
AKUCHITA ZOSAVUTA ZOYENERA
KUKONZA NUMBER ZOYENERA ( NGATI ZOKHUDZA).

Kusile Power Station Supply and Delivery of
Kuchuluka kwa Ntchito za Gearboxes

GEARBOX: TYPE: BEVEL HELICAL; MALO: 14:1; Liwiro: 1476 / 101.16 RPM; MPHAMVU: 151 KW; SHAFT SIZE: 50K6/105M6 MM; APPLICATION:

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5 0618360

GEARBOX: TYPE: ACTUATOR; KUSINTHA: 434:1 MPAKA 8:1;
Liwiro: 16 RPM; MPHAMVU: 0.09 KW; SHAFT SIZE:
DIA 20 MM; KUCHITIKA KWAMBIRI: KUCHEKERA
KUCHOKERA KULOWERA; SUPPL P/N: GS200.3/GZ200.3;
OGWIRITSA NTCHITO ALI NDI UDINDO WOTI AONETSE IZI
AKUCHITA ZOSAVUTA ZOYENERA
KUKONZA NUMBER ZOYENERA ( NGATI ZOKHUDZA).

6 0618361

GEARBOX: TYPE: ACTUATOR; MALO: 411:1-8:1;
Liwiro: 16 RPM; MPHAMVU: 4 KW; KUCHENZA
KUYAMBIRA: KUCHEDWA KUCHOKERA KULOWERA; SUPPL P/N:
GS250.3/GZ250.3; MA VENDA NDI UDINDO
KUONETSA KUTI AKUGWIRITSA NTCHITO
KUSINTHA KUKONZERA ZOYENERA ZOjambula
NUMBER ( NGATI KUGWIRITSA NTCHITO).

7 0619943

GEARBOX: TYPE: BEVEL HELICAL; MALO: 20:1;
Liwiro: 1476 / 74.45 RPM; MPHAMVU: 122 KW; SHAFT
KUSINTHA: 35M6/105M6 MM; APPLICATION:
CONVEYOR DRIVE 3 STG; KUMBUKUMBUTSO:
ANTI COCKWISE; KUKOPA NO: 97-QHRC3-794
REV 0; SHAFT YOPHUNZITSIRA KUDZANJA LAMANJA
SIDEVEDORS ALI NDI UDINDO WOSANGALALA
ZOMWE AKUCHITA ZOSAVUTA
NUMBER ZOYENERA KUKWERENGA ZOYENERA (IF
ZOTHANDIZA).

8 0619945

GEARBOX: TYPE: BEVEL HELICAL; MALO: 14:1;
Liwiro: 1476 / 101.16 RPM; MPHAMVU: 151 KW;
SHAFT SIZE: 50K6/105M6 MM; APPLICATION:
CONVEYOR DRIVE 2 STG; KUMBUKUMBUTSO:
WOCHEDWA; KUKONZA NO: 97-QHR2-784 REV 0;
ZOPHUNZITSIRA SHAFT KU DZANJA LAKUmanzere ZINTHU ZONSE
ALI NDI UDINDO WAKUONETSA KUTI ALI
KUCHITA ZOPHUNZITSA ZOMWE ZOYENERA
KUSINTHA NAMBARI ( NGATI MUNGAGWIRITSE NTCHITO).

Kusile Power Station Supply and Delivery of
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9 0623751

GEARBOX: TYPE: HELICAL DRIVE; MALO: 1267:1;
Liwiro: 1460 / 1.2 RPM; MPHAMVU: 9.36 KW; SHAFT
KUSINTHA: DIA 130 MM; KUTHANDIZA: KUKONZEDWA
MAMOTO; KUSINTHA KWAMBIRI: BI DIRECTIONAL;
SUPPL P/N: BF90X-71W/D16DA4WTF/SP/C3; GESI
AIR HEATER 1/2 FLUE GAS AIR MPHAMVU
MA DIVENDO ALI NDI UDINDO WOTSIKA
ZOMWE AKUCHITA ZOSAVUTA
NUMBER ZOYENERA KUKWERENGA ZOYENERA (IF
ZOTHANDIZA).

10 0634798

GEARBOX: TYPE: BHELICAL NDI PIRAL BEVEL
GEAR; MALO: 20:1; Liwiro: 1500 / 74.51 RPM;
MPHAMVU: 404 KW; SHAFT SIZE: 60/55 MM;
APPLICATION: CONVEYOR DRIVE T1B; KUCHENZA
KUSINTHA: KUCHULUKA; KUKONZA NO: 97QHRF3-794 REV 0; SUPPL P/N: QHRF3-CRN;
MALO OGWIRITSA NTCHITO LOW SPEED SHAFT; NGELO YAKUDALIRA
SHAFT; 2 STAGE; KUKHAZEKA KWAMBIRI KWA SHAFT:
ANGELO WOYERA; KULIMBITSA SHAFT WOCHEZA:
KUmanzere; LOW SPEED SHAFT TYPE: NORMAL SOLID
SHAFTVENDORS ALI NDI UDINDO WOSANGALALA
ZOMWE AKUCHITA ZOSAVUTA
NUMBER ZOYENERA KUKWERENGA ZOYENERA (IF
ZOTHANDIZA).

11 0634804

GEARBOX: TYPE: BHELICAL NDI PIRAL BEVEL
GEAR; MALO: 16:1; Liwiro: 1500 / 93.75 RPM;
MPHAMVU: 70 KW; SHAFT SIZE: 45/90 MM;
APPLICATION: CONVEYOR DRIVE; KUCHENZA
KUSINTHA: KUCHULUKA; KUKONZA NO: 97QHRB2-788 REV 0; SUPPL P/N: QHRB2-CRN;
MALO OGWIRITSA NTCHITO LOW SPEED SHAFT; NGELO YAKUDALIRA
SHAFT; 2 STAGE; KUKHAZEKA KWAMBIRI KWA SHAFT:
ANGELO WOYERA; KULIMBITSA SHAFT WOCHEZA:
KUmanzere; LOW SPEED SHAFT TYPE: NORMAL SOLID
SHAFTVENDORS ALI NDI UDINDO WOSANGALALA
ZOMWE AKUCHITA ZOSAVUTA
NUMBER ZOYENERA KUKWERENGA ZOYENERA (IF
ZOTHANDIZA).